Infineon 27 kW Three-Phase PSU for AI Servers: Topology, Efficiency and Design
Introduction: Why AI Servers Need a New Generation of Power Supplies
Artificial intelligence is changing the way data
centers are designed. Modern AI servers contain powerful GPUs, accelerators and
high-performance processors that consume substantial amounts of electrical
power. As data center operators increase the number of accelerators installed
in each rack, the power supply must deliver more energy within a limited
physical space.
This creates several engineering challenges. The power
supply must achieve high efficiency, handle rapid load changes, minimize heat
generation and maintain reliable operation under demanding conditions. At the
same time, the power architecture must be scalable enough to support
increasingly high rack power levels.
To address these requirements, Infineon Technologies
announced a 27 kW three-phase power supply unit (PSU) reference design on
October 8, 2026. The solution is intended for server original equipment
manufacturers (OEMs), original design manufacturers (ODMs) and next-generation
AI data center power architectures.
The reference design is aligned with the Open Compute
Project (OCP) Open Rack V3 (ORV3) specification. It combines Infineon's CoolSiC
and CoolMOS power MOSFETs, EiceDRIVER gate drivers, XENSIV current sensors and
PSOC microcontrollers.
Its major features include a five-level
active-neutral-point-clamped power-factor-correction stage, a three-level LLC
converter, an integrated energy buffer and digitally controlled power
conversion.
According to Infineon, the design achieves peak efficiency above 98% at 480 V AC input and 50% load, with a power density of 116 W/in³. It also provides 20 ms of hold-up time during short power-grid disturbances. Official announcement: Infineon Technologies.
Key Specifications of the 27 kW PSU
The following table summarizes the principal
specifications announced by Infineon.
|
Parameter |
Specification |
|
Manufacturer |
Infineon Technologies |
|
Application |
AI servers and high-density data center racks |
|
Rated power |
27 kW |
|
Input |
Three-phase AC |
|
Published input-voltage range |
311–528 V AC |
|
Peak efficiency |
More than 98% |
|
Efficiency test point |
480 V AC input, 50% load |
|
Power density |
116 W/in³ |
|
OCP compatibility |
Designed to meet ORV3 requirements |
|
PFC topology |
Five-level ANPC |
|
DC-DC topology |
Three-level LLC |
|
Main power semiconductors |
650 V CoolSiC and CoolMOS MOSFETs |
|
Gate drivers |
EiceDRIVER family |
|
Current sensing |
XENSIV family |
|
Digital controller |
PSOC Control C3 Performance Line |
|
Energy buffering |
Integrated |
|
Hold-up time |
20 ms |
|
Power-factor performance |
Above 0.99 across most of the load range |
|
Input-current distortion |
Low input-current total harmonic distortion |
|
Ambient operating temperature |
−5°C to +45°C |
These are manufacturer-reported specifications. The
efficiency figure applies to the stated test point and should not be
interpreted as a guarantee of greater than 98% efficiency at every input
voltage and load condition.
Why Are Three-Phase Power Supplies Becoming
Important?
Conventional server power supplies often use
single-phase AC input. This arrangement works well for many computing systems,
but it becomes increasingly challenging when each rack requires tens or
hundreds of kilowatts.
Three-phase power distribution is widely used in
industrial facilities and large electrical installations because it can transfer
substantial power with a relatively balanced use of conductors and electrical
infrastructure.
For high-power data center systems, three-phase input
can provide several benefits:
- Higher
power handling: Suitable for power supplies
rated at tens of kilowatts.
- Improved
integration: Supports compact power conversion
for high-density server racks.
- Balanced
grid loading: A properly designed three-phase
front end can distribute input current more evenly among the phases.
- Scalability: Supports the transition to higher-power rack architectures.
- Potentially
lower infrastructure complexity per unit of power: Depending on the facility and distribution design.
However, a three-phase input does not automatically
guarantee high efficiency or low harmonic distortion. These properties depend
on the rectifier topology, power-factor-correction control, switching devices,
filters and the operating point.
Infineon's design addresses these issues through a multilevel
PFC stage and digital control.
Understanding the Five-Level ANPC PFC Stage
One of the most important features of this PSU is its five-level
active-neutral-point-clamped (ANPC) power-factor-correction topology.
The PFC stage processes the incoming AC power and
establishes the DC power needed by the downstream converter. It also shapes the
input current so that it follows the input-voltage waveform more closely,
helping improve power factor and reduce current harmonics.
What does a multilevel converter do?
A conventional two-level switching leg produces two
principal switching-node voltage levels. A multilevel converter can generate
more voltage levels, allowing the voltage transitions to be distributed among
switching devices.
This can provide advantages such as:
- Lower
voltage steps at switching nodes.
- Reduced
voltage stress on individual devices, depending on the circuit
arrangement.
- Opportunities
to reduce filter requirements.
- Improved
waveform quality.
- Potentially
lower switching losses or electromagnetic interference when the topology
and modulation are appropriately optimized.
The actual benefits depend on the switching pattern,
component selection and operating conditions.
Why use ANPC?
An active-neutral-point-clamped topology uses actively
controlled semiconductor devices to manage current paths and voltage levels
around the DC-link neutral point.
Compared with some simpler multilevel arrangements,
ANPC designs offer flexibility in controlling switching states and distributing
losses between semiconductor devices. This can be useful in high-power
converters where efficiency and thermal management are critical.
In a three-phase PSU, the PFC stage must also regulate
the DC bus while drawing suitable currents from all three input phases.
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